Saturday, 22 October 2022

How to Calculate Thermal conductivity?

Thermal conductivity can be defined as the rate at which heat is transferred by conduction through a unit cross-section area of a material, when a temperature gradient exists perpendicular to the area. Thermal conductivity denoted by k, λ, or κ.

Thermal conductivity is dependent upon insulation materials. Every insulation material has a fixed thermal conductivity at mean temperature. 

Mean Temperature is average of  hot face (Maintain) temperature & cold face (Minimum Ambient) temperature. i.e.

Mean Temperature = (Hot face (Maintain) temperature + Cold face (Minimum Ambient) temperature)/2

For example:

Insulation Material : Rockwool/Glass wool

Table-1

Insulation Material : Calcium Silicate

Table-2


Insulation Material : Polyisocyanurate (PIR)/ Polyurethane (PUR)

Table-3



Now we have a question, how to calculate thermal conductivity at any mean temperature?

Solution:

k = (Difference between two mean temp of conductivity / Difference between two mean temp) X (First mean temp - calculated mean temp) + First conductivity at first mean temp

Now we understand with a example:

Hot face temp is 75 Deg C, Cold face temp is 0 Deg C & Insulation material is Rockwool. Calculate the thermal conductivity?

Solution 

1st we calculate mean temperature:

Mean Temp. = (75+0)/2 = 37.5 Deg C

i.e. we calculated thermal conductivity at 37.5 Deg C mean temperature.

Now we calculate thermal conductivity

We putting some valve from Table-1

k = (0.043-0.052)/50 X (50-37.5) + 0.043

k = -0.00018 X 12.5 + 0.043

k = 0.04075W/M Deg C


Reference:

EIL Insulation Specification.

https://www.sciencedirect.com/topics/materials-science/thermal-conductivity







Skin Effect Heat Tracing: Explanation & Example

  Skin effect is a phenomenon in alternating current (AC) systems where the current tends to flow near the surface of a conductor, with the...